Small & Medium Gears Machining

Extenal cylindrical grinding

The alternative solution for gear face machining

  • Integrated loading/unloading system for fast part change.
  • Replace hard turning operations with grinding machine.
  • Shorter cycle time.
  • Radical tool cost reduction.
  • Higher machining process stability.
Machining operations:
  • Interrupted surface machining.
Process:
  • 5 seconds load/unload integrated solution.
  • In-process measuring control for maximum process stability.

CG: high production grinding machine
  • GO FAST ! 80 m/s with conventional abrasive
  • Near 100% availability
  • Workpiece length: up to 1800 mm
External cylindrical grinding

External cylindrical grinding

Internal cylindrical grinding

Internal cylindrical grinding

Face tangential grinding

Face tangential grinding

Internal cylindrical grinding

CBN technology ready to grind all types of gears

Small and medium gears
Small and medium gears
Small and medium gears
Small and medium gears
Small and medium gears
Small and medium gears
Small and medium gears
Small and medium gears
Small and medium gears
Small and medium gears
  • 80% reduction of cycle time.
  • Internal or face grinding with vitrified bonded CBN wheel.
  • Grinding and integrated portal software.
  • Solution for different gears sizes.
  • Cycle time: 20 seconds.
  • Changeover time: 6 seconds.

ID: internal, external and face grinding machine
  • Workpiece length up to 400 mm
  • Max. spindle number: 4
  • Grinding wheel diameter: up to 300 mm
Internal cylindrical grinding

Internal cylindrical grinding

External cylindrical grinding

External cylindrical grinding

High speed grinding

High speed grinding

Face tangential grinding

Face tangential grinding

Eccentric grinding

Eccentric grinding

Non-round grinding

Non-round grinding

Contouring grinding

Contouring grinding

IRD: internal, external & radius grinding
  • Workpiece length up to 400 mm
  • Workpiece ID up to 200 mm
  • Max. spindle number: up to 4
Internal cylindrical grinding

Internal cylindrical grinding

External cylindrical grinding

External cylindrical grinding

Radius grinding

Radius grinding

High speed grinding

High speed grinding

Face tangential grinding

Face tangential grinding

Eccentrinc grinding

Eccentrinc grinding

Non-round grinding

Non-round grinding

Contouring grinding

Contouring grinding

IED: simultaneous internal and external grinding Machine
  • Max. spindle number: up to 5
  • Grinding wheel diameter: up to 500 mm
Internal cylindrical grinding

Internal cylindrical grinding

External cylindrical grinding

External cylindrical grinding

Simultaneous Internal & External grinding

Simultaneous Internal & External grinding

High speed grinding

High speed grinding

Face tangential grinding

Face tangential grinding

Eccentric grinding

Eccentric grinding

Contouring grinding

Contouring grinding

Machining tests service

Try the machining test service on our machines with your workpieces. Put the capacity of DANOBAT machines and our process team to the test, to be absolutely sure about your investment.
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