IED - Simultaneous internal and external grinding machine

IED: simultaneous internal and external grinding Machine
The IED simultaneous grinding machine provides the fastest production times of any grinding machine in the Overbeck range.
Given workpiece characteristics that permit simultaneous grinding, the grinding tools can be mounted on two separate cross-slides. Therefore, internal and external diameters and faces can be ground simultaneously with the highest quality.
To maximise the productivity of the IED it is typically provided with automatic loading and unloading systems, including solutions with robots, gantries, etc.
- Max. spindle number: up to 5
- Grinding wheel diameter: up to 500 mm
Advantages
- Simultaneous ID / OD and face machining with high quality results.
- Shortest cycle and idle times.
- Precision as a basis: all Overbeck grinding machines have basic equipment which provides a perfect platform for high-precision applications.
- Assembly groups such as motor spindles, axes etc. are pre-assembled in the factory in our temperature controlled room.
- The natural granite machine base guarantees the highest thermal and dynamic stability.
- All axes, as well as the spindle revolver, are direct driven.
- Expansion of the machine concept for demanding grinding tasks:
- Grinding spindle revolver: The positioning of the grinding spindles takes place via an integrated and maintenance-free torque motor with high-precision encoder.
- Rotating dresser with monitoring during the dressing process.
- Fluid sensor with contact detection for an ideal grinding process.
- Measuring probe for axial and radial measurements.
- C axis for high-precision non-round machining.
- Overbeck operator software with 2D / 3D simulation.
- User-friendly software.
- Non-round grinding operations.
- Thread grinding operations.
- CAD machine module and simulation software.
- Jig grinding operations.
Technical data
|
IED-400 |
|
Max. internal grinding diameter |
mm |
300 |
in |
11.81 |
|
Max. external grinding diameter |
mm |
250 |
in |
9.84 |
|
Max. workpiece swing diameter |
mm |
300 |
in |
11.81 |
|
Max. workpiece length incl. clamping system |
mm |
250 |
in |
9.84 |
|
Max. workpiece weight incl. clamping system |
kg/Nm |
80/100//180/300 |
lb/ft-lb |
175/70//400/220 |
|
X1 and Z1 axis stroke |
mm |
220/550* |
in |
8.66/21.65* |
|
X2 and Z2 axis stroke |
mm |
320/450* |
in |
|
*Reference measurement may vary
Customisation
Workhead
- Workpiece weight incl. clamping system 70 kg
- Workpiece weight incl. clamping system 170 kg
And much more!
Grinding spindle
- Internal grinding spindle 18,000 – 120,000 rpm
- External grinding spindle up to 5,000 rpm
And much more!
Clamping system
- Manual clamping system: Three-jaw chuck, magnetic chuck
- Power-actuated clamping systems
And much more!
Grinding wheel
- Corundum
- CBN
- Diamond
And much more!
Dressing
- Rotating CNC dresser with diamond disc
- Single-point diamond
- PKD plate
And much more!
FLEXMOTION
- Robotic cell
- Integrated robot
And much more!
QUICKMOTION
- Integrated loading & unloading system (conveyor or pallet system)
And much more!