ID - Internal, external and face grinding machine
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ID: internal, external and face grinding machine
ID series machines provide high-precision machining for internal, external and face grinding of workpieces such as bearing rings, gears wheels, cutting tools, injection elements, non-round discs or hydraulic parts.
Individual workpieces or high volumes of production can be ground with great efficiency without compromising versatility.
To maximise the productivity of the ID it is typically provided with automatic loading and unloading systems, including solutions with robots, gantries, etc.
- Workpiece length up to 400 mm
- Max. spindle number: 4
- Grinding wheel diameter: up to 300 mm
Advantages
- High precision internal and external grinding machine with up to four grinding spindles.
- Precision as a basis: all Overbeck grinding machines have basic equipment which provides a perfect platform for high-precision applications.
- Assembly groups such as motor spindles, axes etc. are pre-assembled in the factory in our temperature controlled assembly room.
- The natural granite machine base guarantees the highest thermal and dynamic stability.
- All axes, as well as the spindle revolver, are direct drive designs.
- Expansion of the machine concept for demanding grinding tasks:
- Grinding spindle revolver: The positioning of the grinding spindles takes place via an integrated and maintenance-free torque motor and with a high-precision encoder.
- Rotating dresser with monitoring during the dressing process.
- Fluid sensor with contact detection for an ideal grinding process.
- Measuring probe for axial and radial measurements.
- C axis for high-precision non-round machining.
- Overbeck operator software with 2D / 3D simulation.
- Optionally the machine package can also be expanded with automatic loading and unloading systems, including solutions with robot, gantry, etc.
- Grinding trials for workpieces with special requirements or for demonstration purposes can be performed in our state of the art test centre and inspection laboratory. Here, high precision grinding machines, tools, workpieces, high precision measuring devices and experienced machine operators come together to develop the most effective processes.
- User-friendly software.
- Non-round grinding operations.
- Thread grinding operations.
- CAD machine module and simulation software.
- Jig grinding operations.
Technical data
|
ID-200 |
ID-400 |
|
Max. internal grinding diameter |
mm |
100 |
200 |
in |
3.94 |
7.87 |
|
Max. internal grinding length |
mm |
100 |
200 |
in |
3.94 |
7.87 |
|
Max. workpiece swing diameter |
mm |
215 |
560 |
in |
8.46 |
22.04 |
|
Max. workpiece length incl. clamping system |
mm |
200 |
400 |
in |
7.87 |
15.74 |
|
Max. workpiece weight incl. clamping system |
kg/Nm |
40/45 |
80/100//180/300 |
lb/ft-lb |
88/33 |
175/70//400/220 |
|
X and Z axis stroke |
mm |
400/200 |
425/475 |
in |
15.75/7.87 |
16.73/18.70 |
Customisation
Workhead
- Workpiece weight incl. clamping system 70 kg
- Workpiece weight incl. clamping system 170 kg
And much more!
Grinding spindle
- Internal grinding spindle 18,000 – 90,000 rpm
- External grinding spindle up to 5,000 rpm
- Corundum
- CBN
- Diamond
And much more!
Grinding wheel
- Corundum
- CBN
- Diamond
And much more!
Clamping system
- Manual clamping system: Three-jaw chuck, magnetic chuck, hydraulic chuck
And much more!
Dressing
- Rotating CNC dresser with diamond disc
- Single-point diamond
- PKD plate
And much more!
FLEXMOTION
- Robotic cell
- Integrated robot
And much more!
QUICKMOTION
- Integrated loading & unloading system (conveyor or pallet system)
And much more!